54  Industrial Health and Hygiene

This chapter covers industrial health and hygiene — the systematic effort to identify, evaluate and control workplace conditions that may cause sickness, impaired health or significant discomfort to workers.

54.1 Concept and Scope

Industrial health, also called occupational health, is defined by the WHO and ILO Joint Committee (1950) as having three elements: promotion and maintenance of the highest degree of physical, mental and social well-being of workers in all occupations; prevention of departures from health caused by working conditions; and placing and maintenance of the worker in an occupational environment adapted to her physiological and psychological capabilities.

TipThree Aims of Occupational Health
Aim What it covers
Promotion and maintenance Highest physical, mental and social well-being
Prevention Of ill-health caused by work
Adaptation Match between worker capability and job demands

The companion concept — industrial hygiene — focuses specifically on anticipation, recognition, evaluation and control of workplace hazards.

54.2 Types of Workplace Hazards

Workplace hazards are typically classified into five families.

TipFive Families of Workplace Hazards
Hazard Examples
Physical Noise, vibration, heat, cold, radiation, illumination, pressure
Chemical Dust, fumes, gases, vapours, solvents, acids, alkalis, metals
Biological Bacteria, viruses, fungi, parasites — relevant in healthcare, agriculture, sewage work
Ergonomic Posture, repetitive motion, lifting, manual handling, layout of workstation
Psychosocial Job stress, harassment, shift-work fatigue, monotony, role conflict

54.3 Common Industrial Health Problems in India

TipCommon Industrial Health Problems
Problem Sectors most affected
Silicosis, pneumoconiosis Mines, quarries, glass, foundries
Asbestosis Asbestos handling, ship-breaking
Lead poisoning Battery manufacture, paint
Heat stress Steel, glass, textiles, construction
Hearing impairment Mines, foundries, weaving
Skin diseases Chemicals, dyes, cement, agriculture
Repetitive strain injury IT and BPO, electronic assembly
Respiratory disorders Cement, jute, cotton, beedi, agriculture

54.4 Statutory Framework — Health Provisions

Indian labour law mandates basic health and hygiene provisions in every covered workplace.

TipStatutory Health Provisions across Indian Statutes
Statute Health provisions
Factories Act, 1948 §§11-20 Cleanliness, ventilation, temperature, dust, drinking water, latrines, lighting, overcrowding
Mines Act, 1952 §§19-22 Drinking water, conservancy, medical appliances, pit-head baths
Plantations Labour Act, 1951 §§8-13 Drinking water, medical, sickness allowance, conservancy
Contract Labour Act, 1970 §§16-19 Rest, drinking water, latrines, first-aid
BOCW Act, 1996 §§32-37 Drinking water, latrines, accommodation, first-aid, crèche
OSH Code, 2020 Consolidates all the above

54.5 Industrial Hygiene — Anticipate, Recognise, Evaluate, Control

Industrial hygiene is a structured discipline. The American Industrial Hygiene Association defines four steps.

TipFour Steps of Industrial Hygiene
Step What it does
Anticipate Identify potential hazards before they occur — design review, hazard analysis
Recognise Identify hazards present in the workplace — walkthrough, employee interviews
Evaluate Measure exposure levels — monitoring, sampling
Control Reduce or eliminate exposure — hierarchy of controls

flowchart LR
  A[Anticipate] --> R[Recognise]
  R --> E[Evaluate]
  E --> C[Control]
  C -. Continuous .-> A
  style A fill:#E3F2FD,stroke:#1565C0
  style R fill:#FFF3E0,stroke:#E65100
  style E fill:#E8F5E9,stroke:#2E7D32
  style C fill:#FCE4EC,stroke:#AD1457

54.6 Hierarchy of Controls

When a hazard cannot be eliminated, the hierarchy of controls prescribes the order in which control measures should be applied.

TipHierarchy of Controls (NIOSH)
Level Control Example
1 (most effective) Elimination Remove the hazard entirely — discontinue use of asbestos
2 Substitution Replace with safer alternative — water-based instead of solvent-based paint
3 Engineering controls Isolate the worker from the hazard — ventilation, enclosure, automation
4 Administrative controls Change how people work — rotation, shorter shifts, training
5 (least effective) Personal protective equipment (PPE) Masks, gloves, safety glasses, helmets

The hierarchy emphasises that PPE is the last line of defence, not the first — a frequently violated principle in Indian workplaces.

54.7 Health Examinations and Surveillance

TipThree Types of Health Examination
Type When conducted
Pre-employment Before joining; ensures fitness for the job
Periodic At regular intervals during employment; tracks impact of work on health
Special Following accidents or for workers in hazardous processes

The Factories Act, 1948 (§87) and the Mines Act, 1952 (§24) require periodic medical examination for workers in dangerous operations and hazardous processes. Schedule III of the Factories Act lists notifiable occupational diseases — silicosis, pneumoconiosis, asbestosis, lead poisoning, manganese poisoning, and others.

54.8 Mental Health and Psychosocial Hygiene

A growing area of industrial-health concern. The ILO’s Mental Health at Work (2022) framework calls for:

  • Removing or reducing psychosocial risks at work;
  • Building organisational capacity to recognise and respond to mental-health issues;
  • Supporting workers with mental-health conditions to participate fully and thrive at work;
  • Eliminating stigma and discrimination.

The post-pandemic surge in workplace mental-health programmes — Employee Assistance Programmes, mindfulness apps, mental-health days — reflects this shift.

54.9 Workplace Wellness Programmes

Modern firms increasingly run workplace wellness programmes covering five dimensions (chapter 22):

TipFive Dimensions of Workplace Wellness
Dimension Typical programme
Physical Annual health checks, gym access, ergonomic furniture
Mental / emotional EAP, counselling, mindfulness apps
Social Team events, employee resource groups
Financial Financial-literacy workshops, retirement-planning support
Career / purpose Development conversations, alignment of work with values

54.10 Roles and Authorities

TipHealth and Safety Roles in Indian Workplaces
Role Statutory anchor
Certifying Surgeon Factories Act §10; Mines Act
Safety Officer Factories Act §40B (1,000+ workers or hazardous process)
Welfare Officer Factories Act §49 (500+ workers)
Inspector of Factories §8
Director-General of Factory Advice Service & Labour Institutes (DGFASLI) Central agency
DGMS (mining) Chief inspector for mines
ESIC For ESI-covered workers

The DGFASLI, with the four Central Labour Institutes (Mumbai, Kolkata, Chennai, Kanpur), is the central technical agency for industrial safety and health in India.

54.11 Practice Questions

Eight questions to test the chapter. Each card hides the answer — click Show answer to reveal it.
Q1 WHO and ILO Joint Committee (1950)
WHO and ILO Joint Committee (1950) defined occupational health as having how many aims?
ATwo
BThree (promotion, prevention, adaptation)
CFour
DFive
Show answer
Correct answer
B. Three (promotion, prevention, adaptation)
Q2 Match hazard with example: | |
Match hazard with example:
Hazard Example
(i) Physical (a) Ergonomic posture
(ii) Chemical (b) Noise
(iii) Biological (c) Solvent vapour
(iv) Ergonomic (d) Bacteria, viruses
A. (i)-(b), (ii)-(c), (iii)-(d), (iv)-(a)
Show answer
Correct answer
A. (i)-(b), (ii)-(c), (iii)-(d), (iv)-(a)
Q3 The hierarchy of controls places which
The hierarchy of controls places which control as most effective?
APPE
BAdministrative controls
CElimination
DSubstitution
Show answer
Correct answer
C. Elimination
Q4 PPE is at which level of
PPE is at which level of the hierarchy?
AMost effective
BSecond most effective
CMiddle level
DLeast effective — last line of defence
Show answer
Correct answer
D. Least effective — last line of defence
Q5 Which is not among the four
Which is not among the four steps of industrial hygiene?
AAnticipate
BRecognise
CEvaluate
DLitigate
Show answer
Correct answer
D. The four are anticipate, recognise, evaluate, control.
Q6 Notifiable occupational diseases under the Fact...
Notifiable occupational diseases under the Factories Act are listed in:
ASchedule I
BSchedule II
CSchedule III
DSchedule IV
Show answer
Correct answer
C. Schedule III
Q7 DGFASLI stands for
DGFASLI stands for:
ADirector General of Factories and Labour Inspectors
BDirector-General of Factory Advice Service and Labour Institutes
CDepartment of General Factory and Safety Inspection
DDirectorate of Factories, Agencies, Safety and Labour
Show answer
Correct answer
B. Director-General of Factory Advice Service and Labour Institutes
Q8 Pit-head baths are particularly important in
Pit-head baths are particularly important in which industry?
ASoftware
BCoal mining
CBanking
DHospitality
Show answer
Correct answer
B. Coal mining
ImportantQuick recall
  • Industrial health = three aims (WHO-ILO 1950): promotion, prevention, adaptation.
  • Five hazard families: physical, chemical, biological, ergonomic, psychosocial.
  • Industrial hygiene — four steps: Anticipate → Recognise → Evaluate → Control.
  • Hierarchy of controls: Elimination → Substitution → Engineering → Administrative → PPE (least effective).
  • Three health examinations: pre-employment, periodic, special.
  • Notifiable occupational diseases — Schedule III of Factories Act.
  • Roles: Certifying Surgeon, Safety Officer (1,000+ or hazardous), Welfare Officer (500+), Inspector.
  • DGFASLI + four Central Labour Institutes — central technical agency.
  • Mental health and wellness — emerging dimensions.